Abstract

In existing risk analysis techniques like the hazard and operability study (HAZOP) and the safety integrity level (SIL), design for operator safety is not considered. The health, safety, and environment (HSE) engineering depicts a detailed design directly related to the operator safety. However, the human risk had not been comprehensively analyzed. This paper proposes HSE-HAZOP as a technique for examining the systematic and efficient application of HSE engineering by exploiting the HAZOP systematic risk analysis technique and a quantitative risk derivation method, which is an advantage of the SIL. The analysis consists of four steps: the HSE-HAZOP preparation phase, risk analysis phase, risk assessment phase, and risk reduction phase. One part of a solution styrene butadiene rubber (SSBR) plant was used for a case study. In this case study, the items that handle with heptanoic acid were the study scope. After the risk assessment, we introduced the HSE engineering technique that should be applied for the risk reduction. Since there is no existing risk analysis method for HSE engineering, this proposed HSE-HAZOP is meaningful because it suggests systematic analysis method of the operator safety.

Highlights

  • Hazard and operability study (HAZOP) is applied worldwide as one of the process hazard analysis (PHA) techniques for processing plants [1]

  • HAZOP is centered on the piping and instrument diagram (P & ID) of process engineers [4] and neglects health, safety, and environment (HSE) engineering, which depicts a detailed design directly related to the operator safety, as it considers the stability of the process for the smooth production of chemical products

  • HSE engineering is required for maintaining human safety against risks arising from the operation of processing plants

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Summary

Introduction

Hazard and operability study (HAZOP) is applied worldwide as one of the process hazard analysis (PHA) techniques for processing plants [1]. HAZOP is implemented on a legal basis for the licensing of processing plants in accordance with the process safety management of the US Occupational Safety and Health Administration (OSHA) and the Seveso provisions of the EU [2]. A study was recently conducted on the improvement of HAZID, one of the PHA techniques [6]. This type of research is a field that has been conducted steadily since the loss prevention department was established by an insurance company in

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