Growth of ultrananocrystalline diamond film by DC Arcjet plasma enhanced chemical vapor deposition

Abstract

Self-standing diamond films were grown by DC Arcjet plasma enhanced chemical vapor deposition (CVD). The feed gasses were Ar/H2/CH4, in which the flow ratio of CH4 to H2 (FCH4/FH2) was varied from 5% to 20%. Two distinct morphologies were observed by scanning electron microscope (SEM), i.e. the “pineapple-like” morphology and the “cauliflower-like” morphology. It was found that the morphologies of the as-grown films are strongly dependent on the flow ratio of CH4 to H2 in the feed gasses. High resolution transmission electron microscope (HRTEM) survey results revealed that there were nanocrystalline grains within the “pineapple-like” films whilst there were ultrananocrystalline grains within “cauliflower-like” films. X-ray diffraction (XRD) results suggested that (110) crystalline plane was the dominant surface in the “cauliflower-like” films whilst (100) crystalline plane was the dominant surface in the “pineapple-like” films. Raman spectroscopy revealed that nanostructured carbon features could be observed in both types of films. Plasma diagnosis was carried out in order to understand the morphology dependent growth mechanism. It could be concluded that the film morphology was strongly influenced by the density of gas phases. The gradient of C2 radical was found to be different along the growth direction under the different growth conditions.