Growth and structure of fullerene-like CNx thin films produced by pulsed laser ablation of graphite in nitrogen

Abstract

The growth and structure of fullerene-like CNx films produced by laser ablation of graphite in low pressure nitrogen were investigated. Deposition conditions were selected based on investigations of CN and C2 concentration at the condensation surface, vibrational temperature of CN radicals, and kinetic energies of atomic and molecular species. Films were characterized with x-ray photoelectron spectroscopy, Raman spectroscopy, high-resolution transmission electron microscopy, nanoindentation, and stress analyses. The nitrogen content in CNx films directly depended on the concentration of CN radicals at the condensation surface. Formation of fullerene-like structures required a high vibrational temperature of these radicals, which was maximized at about 4 eV for depositions at 10 mTorr N2 and laser fluences of ∼7 J/cm2. The presence of C2 had only a minor effect on film composition and structure. Optimization of plasma characteristics and a substrate temperature of 300 °C helped to produce about 1-μm-thick solid films of CNx (N/C ratio≈0.2–0.3) and pure carbon consisting of fullerene-like fragments and packages. In contrast to carbon films, fullerene-like CNx films exhibited a high elastic recovery of about 80% in using a Berkovich tip at 5 mN load and indentation depths up to 150 nm. Their elastic modulus was about 160 GPa measured from the unloading portion of an indentation curve, and about 250 GPa measured with a 40 Hz tip oscillation during nanoindentation tests. The difference was related to time dependent processes of shape restoration of fullerene-like fragments, and an analogy was made to the behavior of elastomer polymers. However, unlike elastomers, CNx film hardness was as high as 30 GPa, which was twice that of fullerene-like carbon films. The unusual combination of high elasticity and hardness of CNx films was explained by crosslinking of fullerene fragments induced by the incorporated nitrogen and stored compressive stress. The study demonstrated laser ablation as a viable technique for the growth of fullerene-like CNx films, which may be used as hard protective coatings resisting brittle fracture at high loads and extensive substrate deformations.