Ground testing of Al-polyurethane shape memory polymer sail material under pulsed light exposure

Abstract

This article presents a study on design and testing of space sails using Al-polyurethane Shape memory polymer. The properties of the polymer are simulated and tested in the design phase, and the results are compared with the fabricated sail, which is considered nominal. The efficiency of the polyurethane sail is found to be approximately 86.5%. The controllability of the sail is enhanced using a heating system that uses light rays to heat the polymer at specific control spots. The relative deflection at these spots causes a deviation in solar momentum, resulting in a controlled displacement of the sail. This control system is found to be 42% more efficient than conventional vane-type deflection systems. The paper also presents the fabrication of a ground testing apparatus designed to test the sail specimen in laboratory conditions. The apparatus is capable of producing a vacuum chamber pressure up to −400 mm/Hg and includes a magnetic levitation platform with strong permanent magnets to neglect local gravitational effects. The platform provides support for fixing the solar sail frame made from carbon fiber composite material. The testing apparatus consists of a 1000-W halogen light source with intensity ranges of approximately 200,000 lux. Sail material with a reflective surface is exposed to controlled luminance under vacuum conditions to measure the deflection of the sail. Deflection values are recorded by means of a resistance type strain gauge and strain indicator arrangement. Plotting deflections with time period gives the acceleration of the sail inside the test apparatus. A coolant chamber with a ceramic base is also provided to reduce temperature effects inside the vacuum chamber. In conclusion, this study presents a promising approach for the design and testing of solar sails using shape memory polymer and a ground testing apparatus. The results of this research can contribute to the development of more efficient and versatile solar sail technology for fuel-free aerospace propulsion.