Ground Source Integrated Heat Pump (GS-IHP) Development

Abstract

Between October 2008 and May 2013 ORNL and ClimateMaster, Inc. (CM) engaged in a Cooperative Research and Development Agreement (CRADA) to develop a groundsource integrated heat pump (GS-IHP) system for the US residential market. A initial prototype was designed and fabricated, lab-tested, and modeled in TRNSYS (SOLAR Energy Laboratory, et al, 2010) to predict annual performance relative to 1) a baseline suite of equipment meeting minimum efficiency standards in effect in 2006 (combination of air-source heat pump (ASHP) and resistance water heater) and 2) a state-of-the-art (SOA) two-capacity ground-source heat pump with desuperheater water heater (WH) option (GSHPwDS). Predicted total annual energy savings, while providing space conditioning and water heating for a 2600 ft{sup 2} (242 m{sup 2}) house at 5 U.S. locations, ranged from 52 to 59%, averaging 55%, relative to the minimum efficiency suite. Predicted energy use for water heating was reduced 68 to 78% relative to resistance WH. Predicted total annual savings for the GSHPwDS relative to the same baseline averaged 22.6% with water heating energy use reduced by 10 to 30% from desuperheater contributions. The 1st generation (or alpha) prototype design for the GS-IHP was finalized in 2010 and field test samples were fabricated for testing by CM and by ORNL. Two of the alpha units were installed in 3700 ft{sup 2} (345 m{sup 2}) houses at the ZEBRAlliance site in Oak Ridge and field tested during 2011. Based on the steady-state performance demonstrated by the GS-IHPs it was projected that it would achieve >52% energy savings relative to the minimum efficiency suite at this specific site. A number of operational issues with the alpha units were identified indicating design changes needed to the system before market introduction could be accomplished. These were communicated to CM throughout the field test period. Based on the alpha unit test results and the diagnostic information coming from the field test experience, CM developed a 2nd generation (or beta) prototype in 2012. Field test verification units were fabricated and installed at the ZEBRAlliance site in Oak Ridge in May 2012 and at several sites near CM headquarters in Oklahoma. Field testing of the units continued through February 2013. Annual performance analyses of the beta unit (prototype 2) with vertical well ground heat exchangers (GHX) in 5 U.S. locations predict annual energy savings of 57% to 61%, averaging 59% relative to the minimum efficiency suite and 38% to 56%, averaging 46% relative to the SOA GSHPwDS. Based on the steady-state performance demonstrated by the test units it was projected that the 2nd generation units would achieve ~58% energy savings relative to the minimum efficiency suite at the Zebra Alliance site with horizontal GHX. A new product based on the beta unit design was announced by CM in 2012 – the Trilogy 40® Q-mode™ (http://cmdealernet.com/trilogy_40.html). The unit was formally introduced in a March 2012 press release (see Appendix A) and was available for order beginning in December 2012.