Grey-based Taguchi Method to Optimize the Multi-response Design of Product Form Design

Abstract

This paper presents a multi-response optimization method that uses the grey-based Taguchi method as the integrative product form design optimization method, and it serves as a tool for product form design to determine the optimal combination of design parameters in Kansei engineering (KE). This method is unique in that it combines the Taguchi method (TM) and grey relational analysis (GRA), allowing it to take advantage of the benefits of both methods. The TM is used to design experiments and generate combinative product form design samples which can be used to improve product quality. The GRA is applied to multi-response optimization problems. Factor effect analysis and analysis of variance (ANOVA) are used to determine which combinations of design parameters will result in the optimal product design. To demonstrate the applicability of the grey-based TM, a case study of a car form design is presented, and a confirmation test is performed to verify the performance of the optimal product design. The results show that the grey-based TM can deal with optimization problems with multiple Kansei responses and determine an optimal car form design that is representative of the consumers' perception in a systematic manner. The confirmation test results also show that the optimal product design generated by the grey-based TM can be used to improve the overall quality of a product form.