Abstract

With the increasing demand for ammonia (NH3) and the environmental benefits, green and sustainable NH3 production has been urgently developed and is expected to replace the traditional Haber-Bosch (HB) process with high energy consumption and COx emission. In this work, a recycle membrane reactor (RMR) process where a catalytic reactor relates to a membrane separator in series and the retentate stream is recycled to the reactor was designed and executed to produce NH3, in which a Ru (10 wt%)/Cs/MgO catalyst and two membranes with different permeation properties and NH3 selectivity were used. By independently controlling the temperature of the reactor and membrane separator, the synthesized NH3 was selectively extracted from feed side to permeate side by Aquivion/ceramic composite and sulfonated (3-mercaptopropyl)trimethoxysilane membranes. Impressively, NH3 mole fraction was greatly increased from 0.01 of equilibrium state to 0.1–0.45 in permeate stream, which is ascribed to the permeation properties and NH3 selectivity of membrane at different temperatures. Moreover, a one-dimensional, isothermal, and plug-flow model was proposed to simulate RMR, which can be successfully applied to deeply understand the mechanism of RMR. Furthermore, a green NH3 production process based on RMR was simulated to give rationalized suggestions for the NH3 synthesis under mild conditions.

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