Grain coarsening during liquid phase sintering of zircon–glass composites

Abstract

This study examined zircon grain growth during isothermal sintering of a zircon–glass composite with a zircon volume fraction of 0.525 zircon volume/solids volume, at a temperature of 1200°C, with different residence times, ranging from 5min to 1500min. Scanning electron microscopy and image analysis were used to determine zircon grain size and number in the fired test specimens. The residual glass composition was determined by energy dispersive X-ray spectroscopy. For each firing condition, the grain size number distribution was fitted to a lognormal function and to a Weibull function. In every case, the lognormal distribution described the results better. Grain size grew and distribution width decreased with sintering time in accordance with non-steady-state grain growth models. At high sintering times, the variation of average grain diameter and grain number density per unit solids cross-section fitted well to steady-state growth models. Moreover, when grain size distribution was scaled by the average size, it was practically time independent. In contrast, scaled grain distribution width was much wider than that predicted by these models. A model was developed that satisfactorily predicts zircon grain evanescence throughout the sintering process.