Grade of fine composite mineral particles by dual-energy X-ray radiography

Abstract

Standard X-ray radiographs of a composite particle made up by two mineralogical species with different linear attenuation coefficients produce 2D attenuation images that do not allow differentiating between a thin high stopping power and a thick low stopping power-mineralogical inclusion. Dual-energy (DE) imaging—i.e., a pair of radiographs taken at different incident X-ray energy—followed by digital image subtraction allows transforming the log processed energy images into two thickness images. This linear transformation permits the estimation of the particle volumetric content in the two phases and it is fast, as required for the development of an online ‘mineral liberation’ or a ‘washability’ sensor or a ‘valuable-phase-inclusion’ detector. In this paper, micro-CT was used to reconstruct fine particle slices so that the thickness of the two phases could be precisely calculated and compared with that one derived by DE. Preliminary experiments with monochromatic X-ray demonstrated the potential of the DE method to retrieve the particle grade. The tests were conducted with fine composite particles made up of two mineralogical species. Due to the nonhomogeneous composition and density variation within the two mineralogical phases segmented and also to partial volume effects in the tomographic reconstruction of particle slices, each of the two segmented phases have a Gaussian distribution of the linear attenuation coefficient μ (rather that one single value) and values of the σ( μ) such that the density distribution right tail of the species with the lower μ overlaps the left tail of the other species giving rise to a bimodal distribution of μ within the particle. This material feature adds further complexity to the problem.