Global kinetics of thermal degradation of flame-retarded epoxy resin formulations

Abstract

A predictive mathematical model to describe mass loss profiles of flame-retardant (FR) containing epoxy resin formulations is proposed. Mass loss is due to thermal degradation of the constituent components and can be described by a generic kinetic scheme with a given set of thermokinetic constants in the form of ordinary differential equations. The scope of this work is to determine the kinetic parameters of the thermal degradation of a known flame-retarded epoxy resin composition by using thermogravimetric analysis and using the acquired data to predict the degradation profiles for other formulations. The mass loss profiles of Visil and intumescent epoxy resin containing formulations were predicted by solving coupled systems of ordinary differential equations and then using Powell minimisation to find the optimal Arrhenius parameters, taking into account the mass ratio of the components in the mixture. The calculated kinetic constants for one formulation (85% resin–15% FR additives) are used to predict the mass loss profiles for other formulations (80% resin–20% FR additives and 90% resin–10% FR additives) with the assumption that the degradation mechanism does not change. The predicted thermal degradation profiles are compared with experimental data acquired using standard laboratory equipment in order to validate the proposed mechanisms. The kinetic parameters obtained adequately describe mass loss history of composite materials studied, even when extremely simplified kinetic schemes have been used.