Glass-Ceramics from Trachyte Rock- Limestone or Magnesite

Abstract

Inexpensive sintered glass-ceramic glaze was prepared from a mixture of Egyptian trachyte with either limestone or magnesite. A represented trachyte rock was pulverized to powder (<0.083 mm) and also both limestone and magnesite. The well mixed batches were melted near 1450 °C/3 h temperature then the glass melt was quenched in water, dried, pulverized to powder and finally shaped in moulds. The sintering process of the pre-shaped glasses, within 1000-1100 °C range, gave augite and olivine in case of trachyte-magnesite whereas wollastonite and Ca-olivine in case of trachyte-limestone. However, cristobalite was developed in both cases. The microstructures in both cases showed glassy matrix scattered with submicron and nano-size crystals either in irregular shape in case of trachyte-limestone or clear crystals in case of trachyte-magnesite. The densities of the sintered samples were in the range of 2.36 and 2.57 g/cm3 in case of the trachyte-limestone and 2.36 and 2.64 g/cm3 in case of the trachyte-magnesite. The coefficient of thermal expansion (CTE) and the hardness of the sintered glass-ceramic were in the range of 6.2-8.5 × 10−6 °C−1 and 440-563 GPa respectively. However, the CTE values decreased in case of trachyte-limestone whereas the hardness values were high in case of trachyte-magnesite. The present glass-ceramic samples had porcelain nature and could be used in cladding of wall and floor.