Abstract
To pursue the maximal singularity-free workspace of parallel mechanisms is a very important concern for robot designers. This paper focuses on the case of planar 3-RPR parallel mechanisms. First, a relatively simple singularity equation of any point on the platform is derived. The obtained singularity equation shows that the singularity locus of any point on the platform is a circle of the same size, as long as the base and the platform are similar triangles. Furthermore, the three centres of the workspace circles lie exactly on the singularity circle. With these useful observations, the singularity-free workspace as well as the maximal leg length ranges can be determined. For a base of unit area, it is found that robots with equilateral triangle base and platform can obtain the maximal singularity-free workspace. Three case studies demonstrate this observation. Finally, a procedure for this kind of robot geometric design is provided.
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