Abstract

Structural components must be lightweight and produced resource-saving while still fulfil the increasing durability and reliability requirements. One approach to fulfil these requests is a temporary hydrogen charging of Ti-alloys, which generates lattice distortion and hydrides. The volume difference between hydride precipitates and the alloy matrix results in localized plastic deformation. This triggers recrystallization and enables a finer microstructure as attainable by a conventional heat treatment. The study aims at an elaboration of a thermo-hydrogen treatment that establishes a change in grain size and/or an alteration in distribution and morphology of strengthening secondary α precipitates as a function of the distance to surface (microstructural gradient). The gradient is based on a gradient of the hydride volume fraction. Generally, THT design requires kinetic (temperature dependency of the hydrogen diffusion coefficient DH) in addition to thermodynamic (H/β-Ti-alloy interaction) data, which has been obtained for Ti 3Al-8V-6Cr-4Mo-4Zr and Ti 10V-2Fe-3Al. Subsequent to a solution treatment the variation of hydrogenation time and temperature is operated to establish comparably slight microstructural gradients on these materials. For further investigations it is concluded that materials with less alloying elements ((α+β)-Ti-alloys (e.g.,Ti 6Al-4V)) than these β-Ti-alloys can satisfy the requirements to generate steeper microstructural gradients even better.

Highlights

  • Previous works observed an improved fatigue life of Ti-alloys after a conventional microstructure modification

  • When THydro is changed to 650°C, a 2 h hydrogenation leads to a direct hydride formation within the whole microstructure

  • A microstructure gradient has been generated after 6 h, meaning that the hydride phase volume fraction decreases with increasing distance to surface (DTS)

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Summary

Introduction

Previous works observed an improved fatigue life of Ti-alloys after a conventional microstructure modification (e.g., mechanical surface treatments [1,2]). The internal hydrogenation (analogously to the well-known internal oxidation process), whereby the penetrating dissolved hydrogen reacts with (H-)affine alloying elements, should result in a spontaneous local hydride formation [4] This effect can lead to a purely H diffusion-controlled reaction, causing metal-hydride formation [5] and enabling the generation of local areas, that vary in their hydride volume fraction. These areas are confined by the mobile reaction front (before: a lot of hydrides, behind: zero hydrides), that moves from the surface to the center of the sample

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