Generation of mesoporosity in crystals of zeolite omega by post-synthesis treatments with surfactants

Abstract

The large-pore zeolite omega (SiAl = 3.1) has been treated with solutions of the surfactant hexadecyltrimethylammonium (CTA) in aqueous ammonia in order to generate intracrystalline mesoporosity. For this purpose, the as-made sample was calcined, transformed in the acid form by ion exchange with ammonium chloride solution followed by calcination, and the resulting acid form subsequently treated with steam at 620 ºC to partially dealuminate the framework. The samples were characterized by XRD, N2 adsorption, TGA, SEM, 29Si and 27Al MAS NMR, pyridine adsorption for acidity determination, and tested in the isomerization/disproportionation of m-xylene. It has been found that partial dealumination of the framework (Si/Al ∼ 7.3) followed by mild acid leaching (HCl = 0.3 M) to remove only the extraframework aluminium species is required for CTA to generate intracrystalline mesopores with a narrow pore diameter of 4 nm. The CTA treatment is ineffective when applied to the acid form (Si/Al ∼ 5.7) or the steamed sample before acid leaching. The concentration of strong acid sites and the average acid strength of the CTA samples are lower than those of the steamed/acid leached sample, which suggests the presence of weak acid sites located at the mesopores. The mesopores greatly enhanced the catalytic activity in the m-xylene conversion by decreasing diffusional constraints. However, the selectivity to the bulky trimethylbenzenes is not improved by the CTA treatment, which suggests that the reaction mainly takes place at the strong acid sites located at the micropores.