Abstract

This paper investigates the problem of condition monitoring of complex dynamic systems, specifically the detection, localisation and quantification of transient faults. A data driven approach is developed for fault detection where the multidimensional data sequence is viewed as a stochastic process whose behaviour can be described by a hidden Markov model with two hidden states — i.e. ‘healthy / nominal’ and ‘unhealthy / faulty’. The fault detection is performed by first clustering in a multidimensional data space to define normal operating behaviour using a Gaussian-Uniform mixture model. The health status of the system at each data point is then determined by evaluating the posterior probabilities of the hidden states of a hidden Markov model. This allows the temporal relationship between sequential data points to be incorporated into the fault detection scheme. The proposed scheme is robust to noise and requires minimal tuning. A real-world case study is performed based on the detection of transient faults in the variable stator vane actuator of a gas turbine engine to demonstrate the successful application of the scheme. The results are used to demonstrate the generation of simple and easily interpretable analytics that can be used to monitor the evolution of the fault across time.

Highlights

  • As modern engineering systems become increasingly complex, there has been a significant growth in the need for sophisticated condition monitoring procedures to ensure reliable operation

  • The detection of incipient transient faults - faults that are observed over a short time scale, the trend of which grow in magnitude over time - is a particular challenge in condition monitoring due to the short time scales and low magnitudes by which a system deviates from its normal behaviour

  • Training of the GaussianUniform mixture models (G-UMMs) is performed in the space of the raw signals

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Summary

Introduction

As modern engineering systems become increasingly complex, there has been a significant growth in the need for sophisticated condition monitoring procedures to ensure reliable operation. Condition monitoring can provide information to support condition-based (rather than schedule-based) maintenance so as to optimize operations and equipment uptime, and maximize cost efficiency. Detection and monitoring of such faults is of great importance because they are often observed as a precursor to failure, which may result in an unscheduled withdrawal from service to perform a maintenance action. Successful condition monitoring can lead to pre-emptive fault diagnosis and accurate time to failure estimates and reduce asset downtime by the optimisation of maintenance schedules

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