Gas Dispersion in Rheologically-Evolving Model Fluids by Hybrid Dual Mixing Systems

Abstract

Gas dispersion experiments (0.18≤Fr≤0.71, 0.02≤Fl≤0.09) were carried out using a hybrid dual mixing system, which included a helical ribbon impeller and either a Smith or a Rushton turbine. Newtonian and non-Newtonian model fluids were used as rheologically-evolving fluids to evaluate changes in gas dispersion performance. A motionless helical ribbon agitator was used as a baffle in low-viscosity Newtonian fluids. Both Smith and Rushton turbines produced a vortex, which was eliminated by the motionless helical ribbon impeller. Gas dispersion in low-viscosity fluids was enhanced when the helical ribbon agitator and turbine of the dual hybrid mixing system was kept at a rotational speed ratio of 10 (N T /N HR =10), which allowed dispersion at a lower Fr than the turbine alone. For moderate-viscosity Newtonian fluids, gas dispersion was achieved at Fr≤0.71 and Fl≤0.05. Flow properties of non-Newtonian fluids played an important role in gas dispersion; transition from dispersing to flooding stages was observed for the fluids that were more shear-thinning (n≤0.38).