Abstract

The main purpose of scientific work is to develop a regulator based on fuzzy logic for an electronic control system for the supply of bar billets in automated cross-wedge rolling complexes.
 Cross-wedge rolling belongs to the advanced energy-saving technologies where technological processes based on metal cutting are replaced by economic processes of plastic forming of details. The analysis showed that coefficient increase of metal utilization requires loss decrease arising from the supply inaccuracy of the bar workpiece to the length of the part. The task is to reproduce the given law of motion of the actuator, i.e. to ensure maximum speed, smooth acceleration and braking with the possibility of a shockless stop at the end of the stroke. The solution of this problem is proposed to be carried out by entering the fuzzy control unit into the structure of the system for controlling the supply..
 The hardware basis of the control system in this work is the Arduino hardware and software complex based on the Atmel AVR microcontroller. The software model of the control system is developed in the graphical programming environment LabVIEW, which is widely used as a standard tool for data collection and control of devices in industry, education and research laboratories. The construction of a fuzzy regulator and its implementation are considered using Fuzzy Logic Designer.
 On the basis of systematized knowledge about the object of research, its characteristics and features, linguistic input and output variables were selected, as well as membership functions and a fuzzy production model of knowledge was formulated. The configuration of the control system depends on the number of controlled outputs and controlled input data and in this case the MISO information structure is applied. The paper presents the front panel of the virtual device developed by LabVIEW, which is designed to display information about the current state of the system. The purpose of the developed fuzzy regulator model is to output the value of the initial air pressure in the cavity of the actuating pneumatic cylinder, which will create an air cushion in the process of advancing the piston, which has properties similar to those of a normal spring. Smooth stopping of the piston is provided by the coordinated choice of rigidity of a pneumatic spring taking into account length of a detail and weight of a rod and allows us to reduce kinetic energy in an end point of positioning that increases accuracy of supply.
 The analysis of research results confirmed the efficiency and adequacy of the model used and the developed set of operation rules of the fuzzy regulator. Testing of the control system on parts of different lengths confirmed a reduction in total losses and an increase in the utilization of the metal.

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