Abstract

This paper is concerned with the analysis and integrated design of a type of observer-based fault detection (FD) system for general nonlinear processes. To this end, the existence and design condition for this type of nonlinear observer-based FD systems is first introduced. In this context, the integrated design scheme is investigated by dealing with the design condition with the aid of Takagi–Sugeno (T–S) fuzzy dynamic modeling technique. To be specific, the universal T–S fuzzy observer-based residual generator is developed via fuzzy Lyapunov functions. Subsequently, an integrated observer-based FD scheme is proposed with an embedded dynamic threshold, which is generated to meet the real-time FD requirements from industrial processes. In the end, a numerical example and case simulation study on a continuous stirred tank heater process are performed to show the application of the proposed method.

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