Abstract
The main objective of the article is to permit the reliability analyst's/engineers/managers/practitioners to analyze the failure behavior of a system in a more consistent and logical manner. To this effect, the authors propose a methodological and structured framework, which makes use of both qualitative and quantitative techniques for risk and reliability analysis of the system. The framework has been applied to model and analyze a complex industrial system from a paper mill. In the quantitative framework, after developing the Petrinet model of the system, the fuzzy synthesis of failure and repair data (using fuzzy arithmetic operations) has been done. Various system parameters of managerial importance such as repair time, failure rate, mean time between failures, availability, and expected number of failures are computed to quantify the behavior in terms of fuzzy, crisp and defuzzified values. Further, to improve upon the reliability and maintainability characteristics of the system, in depth qualitative analysis of systems is carried out using failure mode and effect analysis (FMEA) by listing out all possible failure modes, their causes and effect on system performance. To address the limitations of traditional FMEA method based on risky priority number score, a risk ranking approach based on fuzzy and Grey relational analysis is proposed to prioritize failure causes.
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