Abstract

Abstract Computer-aided engineering (CAE) models play a pivotal role in predicting crashworthiness of vehicle designs. While CAE models continue to advance in fidelity, an inherent discrepancy between CAE model predictions and the responses of physical tests remains inevitable. Machine learning (ML) models have shown promising potential in improving the prediction accuracy of CAE models. Nevertheless, the scarcity of vehicle crash data poses a significant challenge for the training of such models. This paper overcomes these challenges by fusing multiple data sources from two different types of vehicles. More specifically, the Cycle-Consistent Generative Adversarial Neural networks (CycleGAN) are first employed to translate features of time-series test data from one domain to another using cycle consistency loss. Such a translation allows for the generation of synthetic crash test data for the second vehicle type by leveraging existing tests from both vehicle types. In parallel, an initial temporal convolutional network (TCN) model is trained using CAE simulation data and physical test data of the first vehicle type. This pre-trained TCN model is then fine-tuned using three sources of data from the second vehicle type, namely the CAE data, test data, and the augmented virtual test data generated using CycleGAN. Through these data fusion, the crashworthiness prediction accuracy of the second vehicle type can be improved. The proposed method is demonstrated by a real-world case study with a small-size SUV and a medium-size SUV. Results show enhancements in the predictive performance of the medium-size SUV model.

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