Abstract

Fabric defect detection plays an important role in automated inspection and quality control in textile manufacturing. As the fabric images have complex and diverse textures and defects, traditional detection methods show a poor adaptability and low detection accuracy. Robust principal component analysis (RPCA) model that can be used to separate the image into object and background have proven applicable in fabric defect detection. However, how to represent texture feature of the fabric image more effectively is still problematic in this kind of method. In addition, the use of the traditional RPCA may result in low accuracy and more noises in sparse part. In this article, a novel fabric defect detection method based on multilevel deep features fusion and non-convex total variation regularized RPCA (NTV-RPCA) is proposed. Firstly, the image representation ability is well enhanced through multilevel deep features extracted by a convolutional neural network. Then, the non-convex total variation regularized RPCA is proposed in which total variation constraint significantly reduces the noises in sparse part and non-convex solution is more approximate to the authentic one. Next, multilevel saliency maps generated by the sparse matrixes are fused via RPCA to produce a more reliable detection result. Finally, the defect region is located by segmenting the fused saliency map via a threshold segmentation algorithm. Qualitative and quantitative experiments conducted on two public fabric image databases demonstrate that the proposed method improves the adaptability and detection accuracy comparing to the state-of-the-arts.

Highlights

  • Detection of fabric defect is an essential task in textile manufacturing, as the presence of defects in fabrics can lead to significant loss, e.g. 45%−65% reduction in sales price [1]

  • In this article, we proposed a novel fabric defect detection method based on multilevel deep feature and NTV-Robust principal component analysis (RPCA)

  • Based on the fact that handcrafted feature is incapable of characterizing the fabric texture comprehensively, the multilevel deep features extracted by VGG16 are used to improve the image representation ability

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Summary

INTRODUCTION

Detection of fabric defect is an essential task in textile manufacturing, as the presence of defects in fabrics can lead to significant loss, e.g. 45%−65% reduction in sales price [1]. In order to learn robust feature representation and to cope with the noise contamination for fabric defect detection, a method based on multilevel deep features fusion and non-convex total variation regularized RPCA (NTV-RPCA) is proposed. 3) The non-convex total variation regularized term is integrated into RPCA model to detect fabric defect, which is advantageous by reduction in noise and improvement in the accuracy. In order to overcome or alleviate these problems, we proposed a new method based on multilevel deep features fusion and NTV-RPCA in this work. Where F is the deep feature matrix extracted from a certain convolution layer, L is a low-rank matrix representing the background, S is a sparse matrix indicating the defective object, γ is used to balance the effect of the two terms.

SALIENCY MAP GENERATION
MULTILEVEL SALIENCY FUSION
CONCLUSION
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