Functionalizing stereolithography resins: effects of dispersed multi‐walled carbon nanotubes on physical properties

Abstract

Purpose – The present research investigates tailoring the physical properties of stereolithography (SL) epoxy‐based resins by dispersing controlled small amounts of multi‐walled carbon nanotubes (MWCNTs) directly in SL resins prior to layered manufacturing.Design/methodology/approach – A modified 3D Systems 250/50 SL multi‐material machine was used where the machine was equipped with a solid‐state (355 nm) laser, unique ∼ 500 ml vat, overfill drain vat design that continuously flowed resin into the vat via a peristaltic pump, and 8.89 by 8.89 cm2 platform. The vat did not include a recoating system. Pumping the composite resin assisted in maintaining the MWCNTs dispersed over long periods of time (with MWCNT settling times on the order of one week). The research approach required developing a method for dispersing the MWCNTs in SL resin, determining new SL build parameters for the modified resin and SL machine, and building and testing tensile specimens.Findings – Mechanical mixing and ultrasonic dispersi...