Functional Process Capability Indices for Circular Profile

Abstract

Profile is a relation between one response variable and one or more explanatory variables that represent quality of a product or performance of a process. On the other hand, process capability indices are measures to help practitioners in improving the processes to satisfy the customer's expectations. Few researches are done to account for the process capability index in the areas of profile monitoring. All of these researches are focused on process capability index in simple linear profile. In all of these methods, response variables in different levels of explanatory variable are considered, and the relationship in all range of explanatory variable is neglected. In this paper, a functional method is proposed to measure process capability index of circular profiles in all range of explanatory variable. The proposed method follows the traditional definition of process capability indices. The functional method uses reference profile, functional specification limits and functional natural tolerance limits to present a functional form of process capability indices. This functional form results in measuring the process capability in each level of explanatory variable in circular profile as well as a unique value of process capability index for circular profile. The application of the proposed method is illustrated through a real case in automotive industry. Copyright © 2013 John Wiley & Sons, Ltd.