Abstract

In this study, a fully printed carbon nanotube (CNT) based Thermoelectric Generator (TEG) is successfully fabricated, which exhibits excellent flexibility and remarkable power output, capable of high-temperature operation up to 350 °C. The TEG device can be easily manufactured through ink printing processes of low-cost aqueous single wall carbon nanotube-based (SWCNT) ink with a mask-assisted design. The optimal SWCNT-based thermoelectric (TE) films fabricated on high-temperature resistant polyimide (Kapton) substrate exhibit a remarkable power factor of 493 μW/mK 2 at ΔΤ = 300 K, combined with excellent stability in air. The TEG device is capable to operate at temperatures up to 350 °C in ambient conditions (atmospheric pressure: 1 atm and relative humidity: 50 ± 5%). Together with exceptional stability and flexibility, the produced TEG exhibits thermoelectric performance values among the highest ever reported in the field of carbon-based and printed thermoelectric devices, with i.e. open-circuit voltage V OC = 1.11 V, short-circuit current I SC = 1.67 mA and internal resistance R TEG = 671 Ω at ΔT = 300 K, generating a maximum power output (P max ) of 461 μW. The proposed TEG device architecture is easily scalable, enabling large-scale printing manufacturing opportunities towards highly efficient, high-operating temperature, printed and flexible carbon-based TEGs. • Fully printed, flexible and low-cost carbon-based TEG fabrication. • SWCNT-based printed TE film with power factor PF = 493 μW/mK 2 . • Open circuit voltage: V OC = 1.11 V. • Short circuit current: I SC = 1.67 mA. • Power output: P max = 459 μW.

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