Full coverage film cooling on a non-axisymmetric contoured endwall and the baseline endwall

Abstract

Full coverage film cooling arrangement is widely needed in nozzle guide vanes (NGVs) to keep the turbine surfaces from melting due to the unprecedented high turbine inlet temperature. Meanwhile, to reduce the passage aerodynamic losses, non-axisymmetric endwall contouring are widely applied. The employment of endwall contouring will impact the full coverage film cooling performance, thus changing the turbine durability. Thus, it is important to deeper know the effect of non-axisymmetric endwall contouring on endwall full coverage film cooling performance. In this study, Pressure Sensitivity Paint (PSP) technique is used to measure the full coverage film cooling effectiveness (η) distributions on a non-axisymmetric contoured endwall (CE) and the corresponding baseline endwall (BE) with several coolant mass flow ratios (MFRs). Meanwhile, cases with the corresponding experimental conditions by computational fluid dynamics (CFD) are done to calculate the blowing ratio (BR) and MFR distributions of the film cooling holes. The η distributions on the CE and the BE are compared, and the effect of MFR on the CE full coverage film cooling performance are documented. In addition, different turbulence models are evaluated on the ability to model the endwall film cooling problems by comparing the CFD results with the experimental results. With small MFR values, the film cooling performance are worse on the CE in the near-hole regions at the fore part of the passage but better on the CE in the far-hole regions and at the aft part of the passage than that on the BE. While with large MFRvalues, the CE perform better than the BE throughout the endwall surface.