Abstract

The hybridization of gas turbine technology with high temperature fuel cells represents an ultra-high efficiency, ultra-low emission, fuel flexible power generation platform. The performance of past prototypes has been limited by marginal compatibility of the two primary sub-systems. This paper addresses the challenge of selecting compatible hardware by presenting a simple and robust method for bespoke hybrid system design and off-the-shelf component integration. This is the first application of detailed, spatially resolved, physical models capable of resolving off-design performance to the integration analysis of FC–GT hybrids. Static maps are produced for both turbine and fuel cell sub-systems that readily evaluate the compatibility and hybrid performance. Molten carbonate and solid oxide fuel cells are considered for hybridization with recuperated micro-turbines and larger axial flow gas turbine systems. Current state-of-the-art molten carbonate technology is shown to pair well with present micro-turbine technology in an FC bottoming cycle design achieving 74.4% LHV efficiency. Solid oxide technology demonstrates remarkable potential for integration with larger scale axial turbo-machinery to achieve greater than 75% LHV efficiency. This performance map technique closely matches results from detailed integrated hybrid system analyses, and enables quick determination of performance requirements for balance of plant design and optimization.

Highlights

  • Integration of fuel cell and gas turbine technologies into a single symbiotic hybrid system has been shown to produce systems with high fuel-to-electricity conversion efficiency [1e4]

  • Note the 10e15% improvement of Fuel cellegas turbine hybrids (FCeGT) technology compared to both fuel cells and heat engines alone, and the minimal loss of hybrid system efficiency when 80% fuel utilization is applied

  • This paper presented a novel methodology for pre-determining hardware compatibility for FCeGT hybridization that employs offdesign performance maps generated from detailed, spatially resolved, physical component models

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Summary

Introduction

Integration of fuel cell and gas turbine technologies into a single symbiotic hybrid system has been shown to produce systems with high fuel-to-electricity conversion efficiency [1e4]. A fuel cell extracts work directly from the chemical energy of a fuel, producing much less entropy than a combustion process This allows efficient electrical generation, but electrochemical losses, internal resistance and post-anode fuel oxidation generate substantial amounts of high temperature heat that is capable of powering a wide range of bottoming cycle engines such as gas turbines, steam turbines and Stirling engines. This topping-cycle design introduces the need for a pressure vessel and increases the potential for compressor stall/ surge In both topping and bottoming cycles the turbine can provide a substantial portion of the air pre-heating requirement for the fuel cell, either through compression, recuperation, or recirculation. The methodology is applied to demonstrate the estimation of hybrid efficiency for two well-defined sub-systems, and to demonstrate how performance criteria can be established for a purpose designed or bespoke turbine that would meet the requirements of existing SOFC or MCFC equipment and provide for a large operating envelope

Background
Ideal FCeGT efficiency
Modeling requirements
MCFC bottoming cycle
Estimating efficiency using off-design performance maps
SOFCeGT Topping cycle
Estimating efficiency with recirculation or bypass
Findings
Discussion
Conclusions
Full Text
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