Frosting characteristics of microchannel heat exchangers: Parametric studies and correlation development

Abstract

Recently, microchannel heat exchangers (MCHX) have been widely used in heat pump systems due to their high surface-to-volume ratio and high efficiency of heat transfer. However, when the MCHX operates in frosting conditions, its performance is adversely affected. To study the frost formation and distribution characteristics of MCHX, a comprehensive parametric study was performed for the MCHX with a larger fin pitch. The effects of fin geometries and environmental parameters on the frosting characteristics of MCHX were studied. Fin height (Fh) can effectively inhibit frost formation, which is due to the increase of surface temperature with the increase of Fh. When Fh increased from 6.0 mm to 11.8 mm, the frost time increased by 30.5 %. However, the increase in Fh also brings the penalty of reduced heat transfer rate. The effect of fin depth (Fd) on frost formation performance is small because the frost is mainly deposited in the front part, resulting in the rear fin cannot work efficiently. Fin pitch (Fp) is the most significant structural parameter affecting frosting performance. When Fp increases from 1.6 mm to 4 mm, the frosting time increases by 4 times and frost mass increased by 2.2 times. This is because with the increase of Fp, the frost blocking in the front part can be effectively delayed, and the distribution uniformity of the frost layer is improved. Lower surface temperature and higher humidity ratio significantly promote frost formation and reduce the uniformity of frost distribution. When the inlet temperature is reduced from −5 °C to −8 °C, the frosting time is shortened by 2.15 times, and the frost mass is reduced by 55.7 %. When the relative humidity increases from 76 % to 92 %, the frosting time is shortened by 2.15 times, and the frost mass is reduced by 42.5 %. The air velocity has a minor impact on the growth rate of frost in the front part. However, as the air velocity increases, the uniformity of frost distribution is significantly improved. When the air velocity increased from 1.1 m s−1 to 2.2 m s−1, the mass of accumulated frost increased by 29.5 %. Furthermore, frost thickness and air-side heat transfer coefficient correlations were developed by testing 12 samples. The developed heat transfer coefficient correlation can accurately capture the changing trend of the j-factor. This study provides a fundamental understanding of the frosting characteristics of MCHX and can effectively guide the louvered fin optimization.