Frost-Heaving Behavior and Enhancement Approaches of Cement-Based Grout Materials under Freeze–Thaw Conditions

Abstract

In the seasonally frozen regions, during the grouting of prestressed bridge ducts in low-temperature environments, incompletely cured grout materials undergo volumetric changes due to freeze–thaw cycling, resulting in structural cracks along the prestressing ducts of the bridge, thereby diminishing the bridge’s operational lifespan. In order to investigate the freeze–thaw characteristics of grouting materials under the influence of freeze–thaw cycles and propose improvement measures, the influence of various additives on the freeze–thaw stress characteristics of mortar under freeze–thaw cycle conditions was elucidated through freeze–thaw stress tests. The mechanisms for improving the freeze–thaw characteristics of grouting materials were explored through analyses of free water content, setting time, compressive strength, XRD, and SEM. In light of the requirements for comprehensive performance of grouting materials, composite additives are employed to enhance the freeze–thaw performance of the grout. The results indicate that reducing the water-cement ratio, incorporating calcium formate, sulfoaluminate cement, air-entraining agents, and carbamide all have a positive impact on mitigating frost-heaving stress in grout materials. However, the improvement mechanisms differ, and employing a single measure alone is insufficient to effectively reduce frost-heaving stress while meeting performance criteria such as compressive strength, setting time, and flowability. Free water content emerges as a crucial indicator determining the magnitude of frost-heaving stress in grout materials, with 11.5% of free water content representing the critical threshold for frost heaving in grout materials. Utilizing composite admixtures can simultaneously decrease free water content, lower the freezing point of free water, and alleviate frost-heaving deformation, resulting in a more efficient reduction of frost-heaving stress. When the admixture content reaches 9.9%, frost-heaving stress is eliminated, and the comprehensive performance parameters, including compressive strength, setting time, and flowability, meet the specified requirements. Overall, the conclusions of this research will offer a scientific foundation for the choice of cold-resistant grouting materials, the mitigation of grout material freeze–thaw risk, and the improvement of quality assurance levels in bridge construction within seasonally frozen areas.