From Science to Practice: Improving ROP by Utilizing a Cloud-Based Machine-Learning Solution in Real-Time Drilling Operations

Abstract

Abstract This paper is a follow up to the URTeC (2019-343) publication where the training of a Machine Learning (ML) model to predict rate of penetration (ROP) is described. The ML model gathers recent drilling parameters and approximates drilling conditions downhole to predict ROP. In real time, the model is run through an optimization sweep by adjusting parameters which can be controlled by the driller. The optimal drilling parameters and modeled ROP are then displayed for the driller to utilize. The ML model was successfully deployed and tested in real time in collaboration with leading shale operators in the Permian Basin. The testing phase was split in two parts, preliminary field tests and trials of the end-product. The key learnings from preliminary field tests were used to develop an integrated driller's dashboard with optimal drilling parameters recommendations and situational awareness tools for high dysfunction and procedural compliance which was used for designed trials. The results of field trials are discussed where subject well ROP was improved between 19-33% when comparing against observation/control footage. The overall ROP on subject wells was also compared against offset wells with similar target formations, BHAs, and wellbore trajectories. In those comparisons against qualified offsets, ROP was improved by as little as 5% and as much as 33%. In addition to comparing ROP performance, results from post-run data analysis are also presented. Detailed drilling data analytics were performed to check if using the recommendations during the trial caused any detrimental effects such as divergence in directional trends or high lateral or axial vibrations. The results from this analysis indicate that the measured downhole axial and lateral vibrations were in the safe zone. Also, no significant deviations in rotary trends were observed.