Abstract

Friction stir processing (FSP) is a surface modifying Technique, which was developed, based on the basic principles of friction stir welding (FSW), but FSP is used to modify the local microstructure and does not join metals together..A rotating tool with pin and shoulder is inserted into a single piece of material and traversed along the desired path to cover the region of interest. Friction between the shoulder and workpiece results in localized heating which raises the temperature of the material to the range where it is plastically deformed. During this process, the severe plastic deformation and thermal exposure of material, results in a significant evolution in the local microstructure. FSP has been successfully used for formation of nanograin, increase the surface hardness and also enhances the wear resistance, tensile strength and fatigue strength of the material. This review paper, the current scenario and development of FSP of various materials mainly (a) formation of nanograins, microstructure and mechanical properties. (b) Effect of FSP/W process parameters.

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