Friction behavior and wear mechanism of laser cladded FeNiCr-WC composite coatings in comparison with different friction pairs

Abstract

Complex formation structures lead to significant differences in the failure mechanisms of hobs. WC-reinforced medium entropy composite coatings exhibit excellent comprehensive properties. However, the wear mechanism of coatings in different formation structures is still unclear. In this study, FeNiCr-WCx (x = 0, 40, 50, 60 wt%) composite coatings were prepared on the surface of H13 steel using laser cladding technology. The friction and wear mechanism of FeNiCr-WC composite coatings under different friction pair conditions was discussed. The results show that FeNiCr-WC composite coatings mainly consist of reinforced phase, lamellar eutectic structure and solid solution phase. As the WC content increases, the content of M6C and carbide phases in these coatings increases. The average microhardness of 40WC, 50WC and 60WC coatings is 3.28 times, 3.61 times and 4.20 times that of H13 steel, respectively. The wear rates of 40WC, 50WC and 60WC coatings are respectively about 0.25, 0.10 and 0.06 times that of FeNiCr coating under Al2O3 friction pair conditions. Three-body wear and oxidation wear mainly occurred on the surface of FeNiCr-WC composite coatings. The wear rates of 40WC, 50WC and 60WC coatings are respectively about 0.34, 0.35 and 0.16 times that of FeNiCr coating under Si3N4 friction pair conditions. Glaze layers with high Si content were formed on the surface of 50WC and 60WC coatings. The glaze layer is prone to cracking and peeling, resulting in increased wear rates for both coatings. As the hardness of the coating increases, the GCr15 friction pair undergoes severe abrasive wear.