Friction and wear of fullerene-like WS2 under severe contact conditions: friction of ceramic materials

Abstract

Recently, the behavior of inorganic fullerene-like (IF) WS2 nanoparticles in the interface of steel-on-steel pair has been analyzed. It was shown that originally when the gap between the contact surfaces is smaller than the size of the IF nanoparticles, there is no effect of the nanoparticles on the friction force. During the test stiff IF nanoparticles can plough the surface of hard steel samples and penetrate into the interface under friction. Molecular sheets of WS2 from the delaminated IF nanoparticles, which reside in the valleys of the rough surfaces cover the contact spots and thus decrease the number of adhered spots at the transition to seizure. The goal of the present work was to study the behavior of IF nanoparticles in the interface of ceramic surfaces. The friction tests were performed using a ball-on-flat device. A silicon nitride ball was slid against an alumina flat with maximum contact pressure close to 2 GPa. SEM, TEM and AFM techniques have been used in order to assess the behavior of IF nanoparticles in the interface. The behavior of IF nanoparticles in the much harder ceramic interfaces was found to be appreciably different from the steel pair. The pristine IF nanoparticles are damaged in the inlet of the contact during the first few cycles and thin shells of broken nanoparticles gradually cover the middle range of the contact surface. Different modes of deformation and destruction of the IF nanoparticles are exhibited when going from the middle to edge area of the contact. While aggregates of the pristine nanoparticles are formed at the edge of the contact, thin shells of broken IF nanoparticles are observed in the middle area where contact pressure is maximum. Mechanical stability and damage of IF nanoparticles in the ceramic interface are discussed.