Framework for Generating Modularized Product Designs With Assembly and Variety Considerations

Abstract

Conceptual design is found to be the most ambiguous and creative phase of design. There exist only a few computational tools that aid designers at conceptual design stage, and mostly designers rely on personal experience or experience of coworkers to generate quality designs. The proposed framework aims at generating robust computerized conceptual designs by incorporating Modularity, Design for Assembly (DFA) and Design for Variety (DFV) principles at the conceptual stage. Conceptual design alternatives obtained from the proposed framework are ranked based on minimum assembly time, and are composed of modules in a way that future changes in customer needs are satisfied only by replacing certain modules. The framework involves searching a design repository of components by using functional-basis and pre-defined graph grammar rules, to generate all possible conceptual design alternatives. These design alternatives are ranked and filtered using a DFA index, and top two alternatives are selected. Selected designs are modularized and filtered using a DFV index to obtain the best design alternative. This paper provides a detailed discussion of the framework obtained by amalgamating Modularity, DFA, and DFV. Working of the proposed framework is demonstrated with the help of an electronic toothbrush design example.