Abstract

ABSTRACTHeavy components of ductile cast iron frequently exhibit metallurgical defects that behave like cracks under cyclic loading. Thus, in order to decide whether a given defect is permissible, it is important to establish the fatigue crack growth properties of the material. In this paper, results from a comprehensive study of ductile cast iron EN‐GJS‐400‐18‐LT have been reported. Growth rates of fatigue cracks ranging from a few tenths of a millimetre (‘short’ cracks) to several millimetres (‘long’ cracks) have been measured for load ratios R=−1, R= 0 and R= 0.5 using a highly sensitive potential‐drop technique. Short cracks were observed to grow faster than long cracks. The threshold stress intensity range, ΔKth, as a function of the load ratio was fitted to a simple crack closure model. Fatigue crack growth data were compared with data from other laboratories. Single plain fatigue tests at R=−1 and R= 0 were also carried out. Fracture toughness was measured at temperatures ranging from −40 °C to room temperature.

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