Fracture mechanisms of aluminium cast alloy locally reinforced by SiC particles and Al2O3 whiskers under monotonic and cyclic load

Abstract

In the present paper, fracture mechanisms and corresponding stress distributions in aluminium cast alloy locally reinforced by SiC particles and Al2O3 whiskers under monotonic and cyclic load are investigated experimentally and numerically. The material is monotonically and cyclically deformed to failure at room temperature. The fracture origin and the fracture path are investigated on the fracture surfaces. The fracture occurs in the reinforced part under both monotonic and cyclic loads. Scanning electron microscope (SEM) analysis of fracture surface shows that the fatigue fracture is controlled by the fracture of coarse Al2O3 whiskers. The static fracture (monotonic loading) shows that the fracture mechanism is the combination of reinforcing particle fracture and interfacial debonding between reinforcing ceramics and matrix metal. The stress distributions around the boundary between the reinforced part and the unreinforced part are calculated based on an inclusion array model considering the microscopic inhomogeneous effects. Both the experimental results and the finite element simulation show that the critical location for fracture is changed by the external stress level which controls the local stress distribution through plastic constraint between reinforcing particle and matrix alloy.