Fracture experiments on through wall cracked elbows under in-plane bending moment: Test results and theoretical/numerical analyses

Abstract

Fracture assessment of pipe bends or elbows with postulated through wall crack is very essential for leak-before-break qualification of primary heat transport system piping of nuclear power plants. The methodology for fracture assessment of cracked elbows is still in developing stage. Any new development in theoretical aspect requires experimental validation. However, fracture test data on cracked elbows is not so abundant as straight pipes. The earlier experiments on cracked elbows were focused mainly on the determination of limit load. Other fracture parameters e.g. crack growth, crack initiation load or crack opening displacement were not reported in the open literature. Against this backdrop, a comprehensive experimental and theoretical program on component integrity has been initiated at Reactor Safety Division (RSD) of Bhabha Atomic Research Center (BARC), India. Under this program, a number of fracture tests have been carried out on elbows with through wall circumferential/axial cracks subjected to in-plane closing/opening bending moment. These test data are then thoroughly analysed numerically through non-linear finite element analyses, analytically through limit load comparison and also through comparison of crack initiation loads by finite element and R6 methods. These test data may be utilized in future for validation of new theoretical developments in the integrity assessment of through wall cracked elbows.