Forward polishing process planning of aero-engine blisk blade

Abstract

The surface roughness can be reduced by increasing the forward-tilt angle of polishing process. It is of great significance to explore the influence law of the forward-tilt angle on the quality of the polished surface to improve the polishing efficiency of the blisk blade. In this paper, the surface roughness of the polished TC4 blisk blades polished by the belt flapwheel with a grain size of P400-P1200 under different polishing times and different forward-tilt angles was obtained through the forward-tilting polishing experiment. The experimental results show that the roughness of the polished surface decreases with the increase of the forward-tilt angle. Then the mechanism of the influence of the change of the forward-tilt angle on the quality of the polished surface was analyzed from multiple aspects. By quantifying the polishing efficiency, the variation law of the polishing efficiency of the belt flapwheel with various grain sizes with the forward-tilt angle was studied, and the optimal forward-tilt angle was obtained. On this basis, the polishing process planning with the optimal polishing efficiency was carried out, and verified by polishing experiments. The experimental results show that the optimized polishing process planning can obtain qualified surface roughness in fewer processes, which verifies the reliability of the polishing process planning results. This study provides a theoretical basis and practical guidance for the optimization of the belt flapwheel polishing process for TC4 blisk blades.