Abstract
By curing bisphenol A-based benzoxazine in a thermoplastic polystyrene-block-poly (ethylene-co-1-butene)-block-polystyrene (SEBS) block copolymer, nanospherical polybenzoxazines as small as 150 nm with narrow size distribution are obtained in high yield. This specific condition allows simple and direct formation of nano- or microspherical thermoset resins. A model of how the thermoplastic block copolymer chains act as a molecular pocket where the thermoset curing proceeds is presented. It is demonstrated that this mechanism requires (i) a particular block of thermoplastic copolymer which allows specific interaction with monomeric thermoset molecules, and (ii) the curing of thermosets in a molecular assembly structure to confine the phase separation of thermoset prepolymer during curing.
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