Abstract

AbstractA fine granular area, FGA, is a typical phenomenon observed at the very high cycle fatigue fracture crack origin with a subsurface defect in the material. The FGA has been widely investigated, and different mechanisms have been proposed. In this paper, the formation of FGA in a non‐defect matrix of one austenitic steel during very high cycle fatigue was studied using a progressive stepwise load‐increasing method and electron scanning microscopy/electron channeling contrast imaging (ECCI) technique. A nano rough surface area or FGA at the fatigue crack origin has been observed in the subsurface matrix without any defect. It is a new phenomenon. A mechanism was proposed using the dislocation plasticity theory. The formation of FGA in a non‐defect matrix is a localized plasticity exhausting process by strain localization, grain fragmentation, stress concentration and nano crack initiation and propagation along low‐angle grain boundaries.

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