Formation of ceramics from K-activated FeOx-(Al2O3)-SiO2 inorganic polymers: Effect of Al/K and Si/K molar ratio

Abstract

The high-temperature transformations and crystallization of K-based inorganic polymers made from FeO-SiO2 and FeO-SiO2-Al2O3 iron-rich model slags were investigated, with particular focus on the effect of the Al/K and Si/K molar ratios. Upon firing to 1100 °C, the main crystalline phases were hematite and (iron) leucite. Addition of corundum decreases the crystallization rate of leucite. Increasing the Al/K molar ratio increased the thermal stability due to the substitution of Al3+ for Fe3+ in leucite. The Si/K molar ratio impacted the crystallization of leucite. Upon firing to 1100 °C and 1350 °C there was a linear correlation between the amount of leucite and the Si/K molar ratio. Higher Si/K molar ratio resulted in ceramics with higher glass content and lower thermal stability. Thus, the phase assemblage can be adjusted by changing the amount of activator.