Formation and mechanical properties of AZ31B magnesium alloy welds by power-modulated oscillating laser

Abstract

an energy-space modulated laser was proposed in welding workpieces with AZ31B magnesium alloy to enhance the efficiency of heat transfer and reduce defects of welds, and the proposed laser was power-modulated oscillating laser (PMOL). To validate the performance of the proposed technique, non-penetration welding and butt welding were conducted on the workpieces with a thickness of 5 mm. The impact of power-modulation parameters was investigated at the aspects of micro-structures, appearance, and mechanical properties of welds. The results showed that in comparison with a conventional laser (CL) or circular oscillation laser (COL), an energy-space modulated laser led to (1) an increased depth of weld penetration and (2) an enhanced coupling efficiency of laser energy. The parameters of power modulation could be optimized to reduce the defects of welds such as spatter, underfill, and thick fish scales significantly reduced; it refined the equiaxed grains in the center area of weld. When the frequency and amplitude of power-modulation were set as 50 Hz and 500 W, respectively, the mechanical properties of the weld were improved with the ultimate tensile strength of 238 MPa and an elongation ratio of 13.9 % which were 96.1 % and 58.7 % of those of the base material (BM), respectively. In comparison with the results welded by CL and COL, the ultimate tensile strength by PMOL was increased by 13.9 % and 4.4 %, and the elongation was increased by 54.4 % and 8.6 %, respectively.