Abstract
Industrial trials were performed to study the effect of calcium treatment on inclusions in non-oriented electrical steels. The evolution and characterization of inclusions in both molten steel and rolled steel were investigated, including a thermodynamic analysis using FactSage 7.1. In the Ca-treated steel, alumina inclusions were transformed into Al2O3-CaO-CaS, with a mass fraction of CaO that increased with increasing the Ca/S ratio. Inclusions of Al2O3-CaO-CaS were classified into wrapping and adhesion type according to their morphologies. Adhesion-type Al2O3-CaO-CaS inclusions were observed only in the steel with Ca/S > 0.84. The two types of Al2O3-CaO-CaS inclusions were transformed into Al2O3-CaS with distinctive morphologies. The mass fraction of Al2O3 and CaS in the inclusions was experimentally found to depend on the Ca/S ratio of the steel and confirmed by thermodynamic analysis. The two types of Al2O3-CaS inclusions could hardly be deformed during the hot-rolling process of the steel but showed different deformation behavior during the cold-rolling process of the steel. The component of CaS in the adhesion-type Al2O3-CaS inclusions was more easily separated from Al2O3 and formed a tail along the rolling direction of the steel, while only a little part of the CaS component broke off from the wrapping-type Al2O3-CaS inclusions.
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