Abstract
Currently, most plastic products are manufactured using injection molding machines. The quality of products produced this way depends largely on the injection force. In the force control system of a typical injection molding machine, force information from the machine's environment is obtained by a force sensor. However, these sensors have several disadvantages, which include signal noise, sensor cost, and a narrow bandwidth. Thus, sensorless force detection methods are desirable. The use of a reaction force observer, based on the two-inertia resonant model, has been proposed. However, this method is inaccurate due to the influence of nonlinear friction phenomenon. We have previously proposed a new injection force estimation method based on a high-order reaction force observer (HORFO), which is not significantly influenced by the nonlinear friction phenomenon. In this paper, an automatic parameter-switching HORFO (APS-RFO) is proposed to improve the estimation accuracy of HORFO. Moreover, this paper evaluates the possibility of a sensorless force control system using the proposed APS-RFO.
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