Abstract

The present paper describes a rapid and straightforward synthesis technique called focused microwave-assisted synthesis (FMWS) for producing bimetallic carbon-based PdBi@C nanocomposites with desired monodispersity and uniformity and investigates their catalytic activity towards formic acid electro-oxidation reaction (FAOR). X-ray diffraction (XRD), transmission electron microscope (TEM), and energy dispersive X-ray (EDX) analysis confirmed that Pd atoms are embedded in the activated XC-72 R carbon support, and the resulting Pd@C surface shows excellent integration with Bi atoms via spontaneous chemisorption after FMWS. The synthesized Pd20Bi1@C nanocatalyst displayed optimal electrochemical performance for direct formic acid oxidation reaction (DFAOR), with uniform dispersity, a narrow size distribution (6.54 ± 1.03 nm), and a polydispersity index (PDI) of 16%, indicating high monodispersity achieved through FMWS. The influence of nanocomposite content on DFAOR was investigated, revealing that Pd20Bi1@C exhibited a significantly higher current density compared to salt Pd@C, with a 2.63-fold increase. The evaluated nanocatalysts ranked in descending order of final current densities (mAcm−2) as follows: Pd20Bi1@C (21.06) > Pd30Bi1@C (14.31) > Pd40Bi1@C (12.09) > Pd10Bi1@C (9.22) > Pd@C (8.02). Furthermore, chronoamperometry and cyclic voltammetry tests demonstrated that the addition of Bi to Pd@C enhanced the reaction of oxygenated species with CO-like poisonous intermediates, thereby facilitating the adsorption and oxidation of formic acid molecules by releasing Pd active sites in DFAOR. Notably, Pd20Bi1@C exhibited exceptional stability and improved CO tolerance. In summary, the current study highlights the potential of integrating FMWS with a chemisorption approach to achieve excellent electrochemical performance, enabling nanocomposites to demonstrate enhanced feasibility as prospective catalysts for FAOR.

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