Focus Estimation Methods for Use in Industrial SFF Imaging Systems

Abstract

A Shape-From-Focus (SFF) is a three-dimensional imaging method based on focus information. It is not yet widely used for in-line industrial inspection or measurement tasks. The main reasons are the time it takes to capture a 3D image of the inspected product and the presence of interference affecting image quality. This paper compares operators for estimating focus in source images in the scope of their use in constructing an industrial 3D scanner. Interferences were introduced by using additional illuminators and changing the acquisition parameters. The use of industrial-grade cameras, industrial-grade illuminators, and electrically controlled optics are discussed. A novel approach in the research is using an electrically tunable lens to move the position of the image plane during 3D image acquisition. The research was conducted on various surfaces found on typical industrial products. The research showed which focus estimation operators can be applied to SFF imaging within the range of interference considered. It was also confirmed that using the centre of gravity method for scene reconstruction allows for an increase in resolution compared to the maximum method.