Abstract
Polishing porcelain stoneware tile residues (PPR) is used to prepare foamed ceramic to solve the problem of solid waste discharge in ceramic industry. In this study, C, Al and Si powder were added to the simulated PPR to control foaming, and the mechanism of silicon carbide foaming in the PPR was discussed in detail. After these powders were introduced into the simulated PPR, the phenomenon of alumina crystallization on the pore wall of the foamed ceramic and the diffusion of gas in the foamed ceramic were discovered to be exciting. The foaming mechanism of PPR is detailed as follows: the diffusion rate of oxygen in silicate liquid is faster than that of CO during sintering, so the CO generated by incomplete oxidation of silicon carbide in PPR accumulates in the liquid, which makes the volume of ceramics expand and causes foaming.
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