Foamed calcium sulfoaluminate cement with controlled porous network for daily or seasonal heat storage in ettringite

Abstract

Calcium sulfoaluminate (CSA) cement-based materials have high ettringite content enables heat storage, enhancing the thermal inertia of buildings. This study aims to optimize the porous network of foamed CSA material in terms of porosity, permeability and mechanical strength so that they can be effective in building applications as supporting structures with heat storage capacity. To achieve these goals, a foaming process method using hydrogen peroxide (H2O2) and surfactant was used to control the porous network. The H2O2 and surfactant contents varied from 0.5% to 1.2% and 0.01% to 0.05%, respectively, and generated a wide range of material densities from 589 to 1184 kg/m3 - and hence a wide range of properties in terms of porosity (43 - 70%), permeability (2.6 10-13 - 7.1 10-12 m2) and compressive strength (0.8 -9.4 MPa). Then, an abacus correlating material properties, found by surface fitting, linking porosity, gas permeability and compressive strength, allowed the material to be optimized in accordance with the needs of each building application. The CSA paste consisting of 1% H2O2 and 0.03% surfactant, with 66% porosity, 4.1 10-12 m2 permeability, and 1.8 MPa compressive strength, was the optimal mix-design for solar storage box applications (for short-term storage). The CSA paste consisting of 0.5% H2O2 and 0.01% surfactant, with 43% porosity, 5.6 10-13 m2 permeability, 9.4 MPa compressive strength, appeared to be optimal for self-supporting wall storing solar heat (long-term storage).