Fly ash-based green composite as pipe, gear and blade

Abstract

PurposeThis paper aims to perform an experimental investigation on the impact strength, compressive strength, tensile strength and flexural strength of fly ash-based green composites and to compare with these polyvinyl chloride (PVC), high density polyethylene (HDPE) and low density polyethylene (LDPE).Design/methodology/approachFly ash-based polymer matrix composites (FA-PMCs) were fabricated using hand layup method. Composites containing 100 g by weight fly ash particles, 100 g by weight brick dust particles and 50 g by weight chopped glass fiber particles were processed. Impact strength, compressive strength, tensile strength and flexural strength of composites have been measured and compared with PVC, HDPE and LDPE. Impact strength of the FA-PMC is higher than that of PVC, HDPE and LDPE. Structural analysis of pipes, gears and axial flow blade was verified using ANSYS. Barlou’s condition for pipes, Lewis–Buckingham approach for gears and case-based analysis for axial flow blades were carried out and verified.FindingsPipes, gears and axial flow blades made form fly ash-based composites were found to exhibit improved thermal resistance (i.e. better temperature independence for mechanical operations), higher impact strength and longer life compared to those made from PVC, HDPE and LDPE. Moreover, the eco-friendly nature of the raw materials used for fabricating the composite brings into its quiver a new dimension of appeal.Originality/valueExperimental investigation on the impact strength, compressive strength, tensile strength and flexural strength of fly ash-based green composites has not been attempted yet.