Abstract
Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17) molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR) by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.
Highlights
Superhydrophobic coatings are increasingly attractive to the industry and academia due to their unique self-cleaning properties as a result of their water repelling characteristics [1]
Infrared analysis of the surface shows a peak around 945 cm−1 which is attributed to silicon hydroxide (Si-OH) bonds present on unfunctionnalized silica nanoparticles [6]
Solutions of monodispersive spherical fluorinated silica nanoparticles of ~120 nm have been prepared by sol-gel processes and have been used to prepare thin films on flat aluminum, silicon and glass substrates by spin-coating processes
Summary
Superhydrophobic coatings are increasingly attractive to the industry and academia due to their unique self-cleaning properties as a result of their water repelling characteristics [1]. Fabrication of superhydrophobic coating is an inspiration from nature as water is seen to repel on many natural surfaces such as those of the lotus leaves, butterfly wings, water striders’ legs, and so on [2,3,4,5] This behavior of water drops rolling off their surfaces is due mainly to the presence of a combination of rough micro-nanostructure and low surface energy waxy materials on their surfaces. This concept has been well elaborated by Neinhuis et al [4] on the surface of the lotus leaves which has been the classic example is the field of superhydrophobicity for researchers around the globe emphasizing the importance of the geometry and the chemistry of the surface. The functionalized fluorinated silica nanoparticles suspended in a solution are deposited via a spin-coating technique on to the aluminum substrates to obtain superhydrophobic coatings demonstrating large-scale feasibility
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