Abstract

Coastal concrete structures, such as cross-sea bridges and tunnels, are susceptible to the penetration of chloride ions, which can lead to the deterioration of the passive film on the rebar surface, consequently accelerating the corrosion process. Conventional methods for monitoring chloride ions typically require in situ drilling for sample collection, thereby compromising efficiency and accuracy. Additionally, real-time monitoring and early warning cannot be achieved. To address these challenges, this work introduces a fluorescent-probe-based fiber optic sensor for monitoring chloride levels in concrete structures. Quinine sulfate was chosen as the fluorescent material due to its exceptional sensitivity to chloride ions and its stability in concrete environments. The proposed sensor was manufactured using sol-gel and 3D-printing techniques. Tests were conducted using concrete simulation fluid and cement mortar specimens. The results demonstrate that the sensitivity of the proposed sensor is greater than 0.01 M, and its accuracy in penetration depth measurement is better than 3 mm. The findings confirm that the designed fiber optic sensor based on quinine sulfate enables real-time monitoring of chloride ions in concrete structures, offering high sensitivity (0.1% in concentration and 2.7 mm in terms of penetration depth), unique selectivity (as it is immune to other ions whose concentrations are 10 times higher than those of Cl-), and a compact size (10 × 20 mm). These attributes render it promising for practical engineering applications.

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